SAWING METHODS
1. Plain Sawing (Most Common)
- Process: In plain sawing, logs are cut parallel to the growth rings. The lumber is typically produced by making a series of straight cuts along the length of the log, maximizing the width of the boards.
- Grain Pattern: This method creates a variety of grain patterns, most commonly featuring a cathedral or arc-like design, especially in wider boards. The surface often reveals more of the growth rings.
- Advantages:
- Efficient Log Usage: Plain sawing maximizes the yield from the log, making it a cost-effective choice for large-scale operations.
- Versatility: The resulting boards can be used for a variety of applications, including furniture, flooring, and paneling, due to their aesthetic appeal.
- Widespread Availability: This method is one of the most common and traditional sawing techniques, making it widely available.
2. Live Sawing
- Process: Live sawing involves cutting through the log in a single pass without rotating it, typically resulting in boards that capture both the outer and inner growth rings. The log is cut horizontally, allowing for a mix of face and edge grain.
- Grain Pattern: The resulting lumber often displays unique patterns and character, combining various grain types and colors within a single board.
- Advantages:
- High Yield: Live sawing allows for quick processing of logs, resulting in high output with minimal waste.
- Thickness and Character: The method produces thicker boards that showcase the unique qualities of the wood, making them suitable for decorative applications.
- Natural Aesthetics: Each piece exhibits individual characteristics that can enhance the visual appeal of finished products.
3. Rift Sawing
- Process: Rift sawing involves cutting the log at a slight angle (typically 15 to 30 degrees) to the growth rings. This technique is particularly favored for hardwoods, such as oak, where a more uniform appearance is desired.
- Grain Pattern: The resulting boards exhibit a straight, consistent grain with minimal ray fleck, leading to a refined and elegant look that is especially appealing in fine furniture and cabinetry.
- Advantages:
- Aesthetic Appeal: Rift-sawn wood is often prized for its clean, linear appearance, making it highly sought after in high-end applications.
- Stability: This method enhances the wood’s stability, reducing the likelihood of warping and making it an excellent choice for fine woodworking.
- Versatility: Rift-sawn lumber can be used for various projects, from cabinetry to flooring, where a consistent grain pattern is desired.
4. Quarter Sawing
- Process: In quarter sawing, the log is first cut into quarters, and then each quarter is sawn perpendicular to the growth rings. This method requires more time and precision but yields exceptional results.
- Grain Pattern: This sawing method produces tight, straight grain patterns with pronounced flecking, particularly in species like oak. The flecking is a characteristic feature that many find visually appealing.
- Advantages:
- Exceptional Stability: Quarter-sawn wood is highly stable and resistant to warping and shrinking, making it ideal for applications requiring durability.
- Unique Visuals: The tight grain and distinctive flecking provide an attractive finish that is often desired in high-quality furniture and flooring.
- High Demand: Due to its aesthetic and structural benefits, quarter-sawn lumber is frequently used in fine woodworking, cabinetry, and high-end furniture design.